Wednesday, 18 March 2015

Repairing Vibration Monitor

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Combining alarm output vibration monitor to general alarm & excessive vibration trip

Equipment Specification:

  • Brand: Shinkawa Sensor Technology , Inc.
  • Vibration monitor :
  • Input power supply : 86 to 264 VAC 
  • Alarm output type : CH 1: 2 point (DANGER & ALERT) 
  • Alarm reset (DANGER & ALERT ) : AUTO RESET 
  • Alarm delay time (DANGER & ALERT) : 1 sec,3 sec & 6 sec 
Repairing Vibration Monitor
Vibration monitor Shinkawa Sensor Technology , Inc

Problems occurred ( information from the owner / user ):

  • Owner want to alarm vibration there are two stages 
  1. First time of vibration increases. then give a signal & indicator 
  2. Second time is more vibration while increasing. will automatically shut down the engine
Repairing Vibration Monitor

Inspection results:

  1. To run this system I have set up a control cable from the switch board to the turbine generator alarm panel
  2. Add a one relay to transmit a signal to a general alarm and excessive vibration trip
  3. Buzzer Turbine Generator Alarm panel does not work 
  4. General Alarm system in T.G alarm panel , Not correct functioned.
Repairing Vibration Monitor

Problem solving and result 

1. ALERT ALARM :
  • Pulling the cable 2x1.5mm of vibration monitors to Turbine Generator Alarm Panel are use to signal indicators and general alarm 
  • Set up a control cable for auxiliary contacts are used for general alarm 
  • Fix the broken buzzer 
Repairing Vibration Monitor
2. DANGER ALARM :
  • Pulling the cable 2x1.5mm of vibration monitors to Turbine Generator Alarm Panel are use to signal indicators and general alarm 
  • Installing the relay, which is used to send signals to the Turbine Generator Alarm Panel and Control Turbine Generator Panel (place : Turbine Generator)
  • Set up a control cable for auxiliary contacts are used to setting up contact relay and power relay
  • Connect the alarm output signal danger to EXCESSIVE VIBRATION TRIP in the control TG panel
3. T.G ALARM PANEL : 
  • Correcting wiring General Alarm in the inside T.G Alarm Panel 
  • Get you auxiliary contact of R1 R2 R3 R4 R5 R6 and incorporate in the terminal General Alarm.

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